Types of X120MN12 / SIDUR 3401 Process
Since this steel is unique in its work-hardening ability, it undergoes specialized processes for shaping and fabrication:
- Forging: Hot forming is typically performed at temperatures between 1050°C and 850°C.
- Machining: Due to its high work-hardening rate, X120Mn12 is challenging to machine. Specialized techniques and tooling are often required.
- Cutting: For optimal edge quality, plasma arc or laser cutting methods are recommended. Flame cutting is possible but may result in inferior edge quality.
Mechanical Properties of X120MN12 / SIDUR 3401
X120MN12 (also known as SIDUR 3401) is a high-manganese austenitic steel with excellent wear resistance, impact toughness, and work-hardening capability. Below are its key mechanical properties:
Property |
Description |
Yield Strength |
Lower than typical structural steels but improves with work hardening |
Tensile Strength |
High strength, especially after work-hardening. |
Elongation at Break |
High ductility, allowing it to absorb impact forces. |
Hardness (As Supplied) |
Soft in its initial state but hardens under impact. |
Hardness (Work-Hardened) |
Significantly increases with impact and abrasion. |
Impact Resistance |
Retains toughness even in high-impact environments. |
Dimensions and Tolerances
Parts |
Typical Dimensions |
Tolerances |
Plates |
5 mm to 150 mm |
± 0.5 mm |
Sheets |
1 mm to 12 mm |
± 0.2 mm |
Bars |
0 mm to 500 mm |
± 2 mm |
Forgings |
Up to 50 kg per part |
± 2-5 mm |
Cutting Tools |
Custom-made per design |
± 0.2 mm to ± 1 mm |
Wear Plates |
10 mm to 60 mm |
± 0.5 mm |
Material Grades Used in X120MN12 / SIDUR 3401
Below is a table summarizing the material grades typically related to or used in the production of X120MN12 / SIDUR 3401, including equivalent grades and variants:
Material |
Common Grades |
Key Properties |
X120MN12 / SIDUR 3401 |
DIN 1.3401, ISO 1461,BS 970 |
Provides exceptional toughness and work-hardening ability. |
Hadfield Steel |
AISI 1030, DIN 1.3401 |
Excellent weldability and good formability under high temperatures. |
EN 10088-2 |
X120MN12 |
Good resistance in various environmental conditions, especially in mild atmospheres. |
BS 970 |
3401-12 |
Ideal for heavy industrial applications (railway components, crusher jaws). |
Price Consideration for X120MN12 / SIDUR 3401
Here’s a breakdown of the key price considerations:
- Material Selection: Prices can vary depending on whether the material is in the form of plates, sheets, bars, forgings, or custom-cut components.
- Thickness and Size: Larger, thicker sections will be more expensive, as they require more raw material and often more processing time.
- Volume of Order: Bulk Orders: Purchasing larger quantities usually leads to a lower price per unit, as economies of scale apply. Small or Custom Orders: Small or one-off orders (e.g., custom parts) will typically have a higher cost per unit due to the increased processing, labor, and shipping costs.
- Surface Treatment: Although X120MN12 is not typically heat-treated, any additional hardening or coating process (e.g., galvanizing, plating) will increase costs.
Estimated Price Range (per unit):
Part Type |
Price Range (USD) |
Wear Plates |
$2.00 to $4.50 per kg |
Crusher Jaws |
$3.00 to $7.00 per kg |
Rail Track Components |
$2.50 to $5.50 per kg |
Bucket Liners |
$2.50 to $6.00 per kg |
Impact Hammers |
$3.00 to $8.00 per kg |
Chemical Composition :
X120Mn12 features a high carbon and manganese content, typically containing 1.00-1.20% carbon and approximately 12% manganese. Below is the standard chemical composition:
Element |
Percentage (%) |
C |
1.30 |
Si |
0.40 |
Mn |
11.00 – 13.00 |
P |
0.020 |
S |
0.001 |
Cr |
0.55 |
Specifications:
Specification |
Equivalent |
X120Mn12 |
1.3401 |
ASTM A128 Grade B2 |
SIDUR 3401 |
HADFIELD |
120Mn12 |
Supply Cities:
Mumbai Ahmedabad, Amaravathi, Ambattur, Bangalore, Belgaum, Chennai, Chittoor, Coimbatore, Dindigul, Mysore, Nellore, Hyderabad, Kochi, Mangalore, Tirupur, Tuticorin, Madurai, Andhra Pradesh, Karnataka, Puducherry, Kerala, Tamil Nadu, Telangana, Visakhapatnam, Kochi, Kerala, Hubli-Dharwad, Karnataka.
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