Wear Plate / Abrasion Resistant Plate in Mumbai
Wear plates, also known as abrasion-resistant (AR) plates, are high-strength steel plates designed to withstand severe wear and tear caused by abrasive environments. These plates are highly durable and offer exceptional resistance to friction, impact, and mechanical damage, making them indispensable in industries where components face heavy-duty operations. Wear Plate / Abrasion Resistant manufacturer in Mumbai.
Wear plates are produced by alloying steel with materials such as chromium, carbon, and nickel, enhancing their hardness and durability. These plates are available in various grades and thicknesses to meet specific industrial requirements. Wear Plate / Abrasion Resistant manufacturer in Mumbai.
Key Features of Wear Plates
- High Hardness: Ensures protection against wear and abrasion.
- Impact Resistance: Performs well under heavy impacts in rugged environments.
- Extended Service Life: Reduces maintenance costs and downtime.
- Good Weldability: Suitable for fabrication and assembly.
- Customizable Dimensions: Available in various thicknesses and grades for specific applications.
Typical Dimensions
Wear plates are offered in standard and custom sizes. Below are the commonly available dimensions:
| Parameter | Range |
|---|---|
| Thickness | 3 mm to 100 mm |
| Width | 1,000 mm to 3,500 mm |
| Length | 2,000 mm to 12,000 mm |
| Standard Sizes | 1,250 mm x 6,000 mm, 2,000 mm x 12,000 mm |
Custom sizes can be manufactured based on project requirements.
Applications of Wear Plates
Wear plates are used in industries where machinery and equipment are subjected to abrasive conditions. Common applications include:
- Mining and Quarrying:
- Chutes, hoppers, conveyors, and crushers.
- Excavator buckets, loader buckets, and dump trucks.
- Cement and Aggregate Plants:
- Kiln liners, clinker cooler plates, and raw material handling systems.
- Steel and Metal Processing:
- Blast furnace liners, ladle liners, and rolling mill components.
- Power Plants:
- Coal handling systems, ash hoppers, and fan blades.
- Agriculture and Forestry:
- Harvester blades, plows, and wood chippers.
- Transportation:
- Bed liners for trucks and trailers, railway wagons, and shipping containers.
Common Grades of Wear Plates
Wear plates are classified based on their hardness, measured on the Brinell Hardness Scale (HB). Below is a summary of popular grades:
| Grade | Hardness (HB) | Applications | Key Features |
|---|---|---|---|
| AR400 | 360 – 440 | General industrial wear parts, hoppers, bins | Moderate hardness, good formability |
| AR450 | 425 – 475 | Mining, cement, and construction equipment | Improved abrasion resistance and durability |
| AR500 | 460 – 544 | Heavy-duty applications, dump trucks, crushers | High hardness, excellent wear resistance |
| Hardox 400 | 370 – 430 | Dump bodies, containers, and industrial equipment | Good impact toughness and weldability |
| Hardox 500 | 470 – 530 | Crushers, screens, and recycling machinery | Exceptional abrasion resistance |
| Dillidur 500 | 450 – 500 | Quarrying, mining, and power plant equipment | Uniform hardness and high durability |
Mechanical Properties of Wear Plates
The mechanical properties of wear plates determine their performance in demanding environments. Below is a table summarizing the key properties of popular grades:
| Property | AR400 | AR450 | AR500 | Hardox 400 | Hardox 500 |
|---|---|---|---|---|---|
| Hardness (HB) | 360 – 440 | 425 – 475 | 460 – 544 | 370 – 430 | 470 – 530 |
| Yield Strength (MPa) | 1,000 | 1,200 | 1,250 | 1,000 | 1,250 |
| Tensile Strength (MPa) | 1,250 | 1,450 | 1,600 | 1,300 | 1,550 |
| Elongation (%) | 14 | 12 | 10 | 15 | 10 |
| Impact Toughness (J) | Excellent | Excellent | Moderate | Excellent | Moderate |
| Abrasion Resistance | High | Very High | Extremely High | High | Extremely High |
Advantages of Wear Plates
- Extended Equipment Life: Protects machinery from wear and tear, reducing downtime.
- Cost Savings: Reduces the need for frequent replacements and repairs.
- Versatility: Suitable for a wide range of industries and applications.
- Availability in Custom Sizes: Meets specific project requirements.
If you need more detailed information about specific grades, manufacturers, or applications, feel free to ask!
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