Description
Deep Hole Drilling Tube in manufacturer Mumbai | Maharashtra
Deep Hole Drilling Tube in Mumbai are specialized components designed for high-precision drilling operations. These tubes are used in various industries, including aerospace, automotive, oil and gas, and heavy engineering, where deep holes with specific diameters and tolerances are required. The deep hole drilling tubes process involves creating holes that are significantly deeper than their diameter, often exceeding a 10:1 depth-to-diameter ratio.
What Are Deep Hole Drilling Tube?
Deep hole drilling tubes are precisely manufactured tubular products that are utilized in various drilling applications. These tubes are essential for drilling operations requiring significant depth while maintaining accuracy and surface integrity. The tubes are typically made from high-quality materials to withstand the rigors of the drilling process, including high pressure and temperature fluctuations.
Key Features of Deep Hole Drilling Tube
- Precision Engineering: Designed for high accuracy and minimal deviation, ensuring straightness and dimensional tolerance.
- Durability: Made from high-strength materials that can withstand the rigors of drilling operations.
- Versatility: Suitable for a wide range of applications across various industries, including automotive, aerospace, and oil and gas.
- Customizability: Available in various sizes, lengths, and materials to meet specific project requirements.
Types of Deep Hole Drilling Tube
- Straight Tubes:
- These tubes are designed for standard deep hole drilling applications.
- Ideal for applications where a direct and unobstructed drilling path is needed.
- L-shaped Tubes:
- Used in applications where drilling needs to change direction.
- Suitable for complex geometries and intricate designs.
- Coiled Tubes:
- Used in applications requiring flexibility and adaptability.
- Ideal for deep drilling operations in confined spaces.
Mechanical Properties of Deep Hole Drilling Tube
Deep hole drilling tubes are designed for high precision machining processes, particularly in industries like aerospace, automotive, and energy. Their mechanical properties are critical to ensuring durability, accuracy, and efficiency during deep hole drilling operations. Here are the key mechanical properties of deep hole drilling tubes:
| Property | Description |
|---|---|
| Tensile Strength | Depends on material grade and heat treatment. |
| Yield Strength | Affects load-bearing capacity |
| Hardness | Higher hardness increases wear resistance. |
| Elongation | Measures ductility and formability |
| Impact Toughness | Measures ductility and formability |
| Ductility | Sufficient ductility for flexibility and resistance to cracking. |
| Surface Finish | Smooth inner and outer surfaces to reduce friction and wear. |
Dimensions and Tolerances for Deep Hole Drilling Services
Deep hole drilling tubes, used in precision machining applications such as hydraulic cylinders, aerospace components, and oil & gas industries, must meet strict dimensional and tolerance requirements. These factors ensure the tubes provide the necessary accuracy, surface finish, and structural integrity.
| Parameter | Typical Dimensions | Tolerance |
| Outer Diameter (OD) | 10 mm – 500 mm | ± 0.05 – 0.5 mm |
| Inner Diameter (ID) | 5 mm – 450 mm | ± 0.05 – 0.5 mm |
| Wall Thickness | 2 mm – 50 mm | ± 0.1 – 0.5 mm |
| Straightness | ≤ 0.2 mm/m | Crucial for precision applications |
| Roundness | 0.05 – 0.3 mm | Ensures even load distribution. |
Grades and Materials for Deep Hole Drilling Tube
Deep hole drilling tubes can be manufactured from a variety of materials depending on their intended application. Selecting the appropriate grade is crucial for ensuring the performance, durability, and longevity of the drilled components. Common grades and materials used in deep hole drilling tubes include:
| Material | Description |
|---|---|
| Carbon Steel (AISI 1018, 1045) | Economical choice for automotive and general engineering applications. |
| Alloy Steel (EN19, 4140) | Offers improved strength and toughness for aerospace and heavy engineering. |
| Stainless Steel (304, 316) | Ideal for medical tools and components requiring corrosion resistance. |
| Inconel (718, 625) | High-performance alloy for extreme environments in aerospace and oil & gas industries. |
| Titanium Alloys (Grade 5) | Used in applications requiring lightweight and high-strength materials, such as aerospace. |
| Aluminum Alloys (6061, 7075) | Lightweight options for automotive and aerospace applications. |
| Tool Steel (D2, H13) | Suitable for mold and die applications, known for its hardness and wear resistance. |
Price Considerations for Deep Hole Drilling Tube
Price considerations for deep hole drilling tubes can vary depending on several factors that influence cost. Here’s a breakdown of key price drivers for deep hole drilling tubes:
- Material Selection: Materials like Inconel, Titanium, or high-alloy steels are more expensive compared to standard carbon steels or stainless steels.
- Tube Size and Customization : Larger tubes (both in diameter and length) require more material, increasing the base cost. Specialized sizes (e.g., very small or very large diameters) often carry a premium due to manufacturing complexity.
- Tolerances and Surface Finishing : The more precise the required dimensions (e.g., tolerances of ±0.1 mm), the higher the manufacturing cost. Tight tolerances require more advanced equipment, more time for quality control, and greater precision, all of which drive up costs.
- Heat Treatment: Tubes that need to undergo heat treatment (e.g., hardening, quenching, or tempering) will incur additional costs.
Final Pricing Estimate:
| Part Type | Material | Price Range (USD) |
| BTA Drilling Tube | 1020 Carbon Steel | $50 – $70 |
| Gun Drilling Tube | 4140 Alloy Steel | $100 – $150 |
| Ejector Drilling Tube | 316 Stainless Steel | $200 – $250 |
| Trepanning Tube | Inconel 718 | $500 – $700 |
| Counterboring Tube | Ti-6Al-4V Titanium | $350 – $500 |
| Gun Drilling Tube | 304 Stainless Steel | $150 – $200 |
Equipment and Technology for Deep Hole Drilling Tube
The manufacturing and drilling of deep hole drilling tubes require advanced machinery and technology. Some of the key equipment includes:
- CNC Deep Hole Drilling Machines: These machines provide high precision and repeatability for deep hole drilling operations.
- Gun Drills and BTA Tools: Specialized tools designed for deep hole drilling, offering superior chip removal and accuracy.
- Coolant Systems: High-pressure coolant systems are crucial for cooling the drill bit, flushing out chips, and maintaining surface quality.
Benefits of Deep Hole Drilling Tubes
- Enhanced Efficiency: Specialized deep hole drilling tubes allow for faster and more efficient drilling processes, reducing overall production time.
- Improved Product Quality: The precision and accuracy of deep hole drilling tubes contribute to the overall quality and performance of the finished products.
- Cost-Effectiveness: High-quality materials and precise engineering minimize the need for rework and secondary operations, leading to lower overall costs.
- Wide Range of Applications: Deep hole drilling tubes are versatile and can be used in various industries, providing flexibility for manufacturers.
Custom Solutions for Deep Hole Drilling Tube Needs
At Textron Steel and Alloys, we offer custom deep hole drilling tube solutions tailored to meet your specific requirements. Whether you need tubes for aerospace components, automotive parts, or specialized machinery, our experienced team and advanced manufacturing processes ensure high-quality results.
Supply Cities:
Mumbai Ahmedabad, Amaravathi, Ambattur, Bangalore, Belgaum, Chennai, Chittoor, Coimbatore, Dindigul, Mysore, Nellore, Hyderabad, Kochi, Mangalore, Tirupur, Tuticorin, Madurai, Andhra Pradesh, Karnataka, Puducherry, Kerala, Tamil Nadu, Telangana, Visakhapatnam, Kochi, Kerala, Hubli-Dharwad, Karnataka.
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